First Week:
1. Risk, Root Cause, and Other Dependencies
Manufacturing health
The IONICS process
Asset life-cycle
Risk hierarchy
Complete failure elimination
World-class enterprise asset management
2. Causes and Failure Elimination
Reliability defined
Failure rate of equipment parts
Doing away with causes of failure
How to achieve high reliability?
No chance of component failure
3. Precision Quality, Hidden Potential, and Control
Reliability policies and practices
Removing micro causes
Area of precision quality
Precision maintenance
Case study: The hidden factory
Second Week:
4. Financial Aspects and Equipment Configurations
Operational excellence
Cost of downtime
Profit killers
Reliability chart
High-reliability configurations
Serial
Parallel
5. Attributes of Reliability and Their Impact
Reliability characteristics
Consequences of serial setup
Dealing with complexity
The profit maximization attribute
Parallel systems characteristics
Case study: The joiner’s rule of thumb
6. Measuring for Improved Performance
Performance distribution
Process and steps monitoring
Process efficiency graphs
Case study: Enterprise efficiency
Monitoring takeaways
Test
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