First Week:
1. Introduction into the FMEA Method
Definition and objectives
FMEA as part of a quality management system
The FMEA process
Evaluating failure risk
Product and process FMEA
2. The Ten Steps of FMEA
FMEA worksheet
Overview of failures
Listing the effects
Evaluating SOD
Calculating RPN
Prioritization and actions
3. The FMEA Team
Reason, formation, membership
The leader and the process expert
Team empowerment and limits
FMEA project scope
Factors of teamwork
Consensus
Coping with difficult members
Meeting management
Avoiding common errors
Second Week:
4. FMEA Support Tools
Fault Tree Analysis (FTA)
General FTA rules
Case study: FTA
Control plan
Quality Function Deployment (QFD)
Two warnings
5. Criticality Analysis (FMECA)
Defining FMECA
Steps of the quantitative criticality analysis
Steps of the qualitative criticality analysis
Criticality matrix
FMECA worksheet
FMECA project products
6. Reliability Centered Maintenance (RCM)
Definition and linkage with FMEA
The seven basic questions of RCM
RCM decision logic framework
RCM procedure
Level of detail for RCM
Understanding overhaul
RCM case study
RCM benefits and limitations
Test
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